ABB PG5000 801k007-2 high-performance module
- Product Code: PG5000 801k007-2
- Availability: In Stock
ABB PG5000 801k007-2
Process Gas Chromatograph
Product Overview
The ABB PG5000 801k007-2 is an advanced process gas chromatograph designed for continuous monitoring and analysis of gas streams in industrial processes. This high-performance analytical instrument provides precise and reliable composition analysis of complex gas mixtures, enabling process optimization, quality control, and environmental compliance in various industrial applications.
Based on ABB's proven gas chromatography technology, the PG5000 801k007-2 offers enhanced analytical capabilities with fast cycle times and exceptional sensitivity. Its robust design and advanced software features make it suitable for a wide range of industries including petrochemical, refining, natural gas, chemical, and power generation.
This process gas chromatograph provides real-time compositional analysis with multiple column configurations and detection options, allowing for comprehensive monitoring of process streams. With its modular design and advanced diagnostics, the PG5000 ensures reliable operation in harsh industrial environments while minimizing maintenance requirements.
Technical Specifications
Analytical Performance
- Analysis Type: Gas composition analysis
- Cycle Time: 1-30 minutes (adjustable)
- Repeatability: < 0.2% RSD
- Reproducibility: < 0.5% RSD
- Detection Limits: ppm to ppb levels
Column Configuration
- Column Oven: Temperature programmable
- Temperature Range: 50-350°C
- Temperature Precision: ±0.1°C
- Column Capacity: Up to 6 columns
- Column Types: Capillary and packed columns
Detectors
- Detector Types: FID, TCD, FPD, ECD (configurable)
- FID Sensitivity: < 1 x 10-11 g/s (n-C16)
- TCD Sensitivity: < 1 x 10-6 g/mL (He carrier)
- Detector Stability: < 1% drift/24 hours
- Detector Options: Dual detector configurations available
Sample System
- Sample Inlet: Multiple sample streams
- Sample Valve: Motorized 6-port valves
- Sample Pressure: 0.1-10 MPa
- Sample Temperature: Ambient to 200°C
- Sample Flow: 5-50 mL/min
Electrical Specifications
- Power Supply: 100-240 VAC, 50/60 Hz
- Power Consumption: 500-800 VA
- Outputs: 4-20 mA, digital outputs
- Communication: Ethernet, Modbus TCP/RTU, HART
- Digital I/O: 8 inputs, 8 outputs (configurable)
Environmental Parameters
- Operating Temperature: 0-50°C
- Storage Temperature: -20-70°C
- Humidity: 5-95% RH, non-condensing
- Ingress Protection: IP54/IP65
- Altitude: Up to 2000 meters
Physical Specifications
- Housing Material: Stainless steel/Aluminum
- Dimensions: 600mm x 450mm x 300mm
- Weight: 70-90 kg
- Mounting: Wall mount, skid mount
- Enclosure Rating: NEMA 4X/IP65
Certifications and Approvals
- Ex Certification: ATEX, IECEx, UL Class I Div 1
- Safety: CE, UL, CSA
- EMC: IEC 61326, FCC Part 15
- Quality: ISO 9001, ISO 14001
- Compliance: RoHS, WEEE
Product Features
Advanced Chromatographic Performance
High-resolution separation capabilities with programmable temperature control and multiple column configurations. Provides precise and reliable analysis of complex gas mixtures with exceptional sensitivity and selectivity.
Multiple Detection Options
Flexible detector configurations including Flame Ionization Detector (FID), Thermal Conductivity Detector (TCD), Flame Photometric Detector (FPD), and Electron Capture Detector (ECD). Allows for comprehensive analysis of various components in process streams.
Robust Industrial Design
Heavy-duty stainless steel or aluminum enclosure with IP54/IP65 protection rating. Designed to withstand harsh industrial environments including vibration, temperature fluctuations, and corrosive atmospheres.
Advanced Software Platform
Intuitive user interface with powerful data processing capabilities. Features include method development tools, real-time trend analysis, automated calibration, and comprehensive diagnostic functions for predictive maintenance.
Multi-Stream Analysis
Capability to analyze multiple sample streams with automatic stream switching. Maximizes analytical efficiency and provides comprehensive monitoring of various process points with a single instrument.
Comprehensive Diagnostics
Advanced self-diagnostic capabilities including column performance monitoring, detector status checks, valve positioning verification, and leak detection. Provides early warning of potential issues to minimize downtime.
Flexible Communication Options
Multiple communication protocols including Ethernet, Modbus TCP/RTU, and HART. Seamless integration with DCS, SCADA systems, and plant information management systems for centralized monitoring and control.
Modular Design
Modular construction with field-replaceable components. Facilitates easy maintenance, upgrades, and configuration changes to adapt to evolving process requirements without extensive downtime.
Applications
Petrochemical and Refining
Monitoring of hydrocarbon streams, catalyst performance evaluation, product quality control, and compliance with environmental regulations. Analysis of refinery gases, reformer off-gas, and petrochemical process streams.
Natural Gas Processing
Composition analysis of natural gas streams, BTU determination, hydrocarbon dewpoint calculations, and detection of contaminants. Monitoring of pipeline quality, storage facilities, and LNG processing.
Chemical Manufacturing
Process control in chemical production, purity analysis of intermediates and final products, and monitoring of reaction kinetics. Quality assurance and compliance with product specifications.
Power Generation
Analysis of syngas, flue gas, and process gases in power plants. Optimization of combustion processes, emissions monitoring, and efficiency improvement in gasification and combustion systems.
Environmental Monitoring
Detection and quantification of pollutants in air and process emissions. Compliance with environmental regulations and monitoring of stack gases and ambient air quality.
Pharmaceutical Industry
Analysis of process gases in pharmaceutical manufacturing, purity determination of solvents and raw materials, and monitoring of cleanroom environments. Compliance with GMP requirements.
Food and Beverage
Analysis of process gases in food and beverage production, quality control of packaging gases, and monitoring of fermentation processes. Ensuring product safety and extending shelf life.
Aerospace and Defense
Analysis of specialty gases, quality control of aerospace materials, and monitoring of propulsion systems. Ensuring safety and performance in critical aerospace applications.
Technical Details
Chromatographic System
- Oven Technology: Forced-air convection
- Heating Rate: Up to 30°C/min
- Cooling Rate: Up to 25°C/min
- Programming: Up to 10 temperature ramps
- Column Connections: Press-fit or compression fittings
Sample Handling System
- Sample Valves: Motorized rotary valves
- Valve Actuation: Stepper motor driven
- Sample Loop: 0.5-5.0 mL (configurable)
- Carrier Gas: He, N2, H2 (depending on detector)
- Flow Control: Electronic pressure control
Detector Specifications
- FID: Hydrogen flame ionization
- TCD: Thermal conductivity, dual filament
- FPD: Flame photometric, phosphorus/sulfur
- ECD: Electron capture, 63Ni source
- Detector Output: Analog and digital signals
Data Acquisition System
- ADC Resolution: 24-bit
- Sampling Rate: Up to 1000 samples/second
- Data Storage: 8 GB internal storage
- Backup: USB, network storage
- File Formats: CSV, PDF, chromatogram files
Software Features
- Operating System: Embedded Linux
- User Interface: Touchscreen, web interface
- Method Development: Graphical method editor
- Calibration: Automated, multi-point calibration
- Reporting: Customizable report generator
Safety Features
- Gas Leak Detection: Built-in sensors
- Over-temperature Protection: Thermal fuses
- Emergency Shutdown: Remote and local
- Explosion Protection: Flame arrestors
- Ventilation: Forced air cooling system
Installation and Maintenance
Installation Guidelines
The ABB PG5000 801k007-2 process gas chromatograph should be installed by qualified personnel following ABB's installation instructions. Proper site preparation, including appropriate utilities, sample system design, and environmental considerations, is essential for optimal performance.
Key installation considerations include: stable foundation for mounting; adequate ventilation and ambient temperature control; proper sample conditioning system; appropriate carrier gas supply with proper purity; and compliance with local electrical codes and safety regulations.
Ordering Information
Model Description
Complete Model Number: PG5000 801k007-2
Product Series: PG5000 Series
Configuration: Standard process gas chromatograph
Detector Configuration: FID/TCD dual detector
Sample System: Multi-stream with sample conditioning
Optional configurations: Additional detector types, extended temperature ranges, specialized sample systems, hazardous area certifications, enhanced communication options, and custom column configurations for specific applications.
ABB Measurement & Analytics
Advanced Process Analytics Solutions
Document Number: PG5000-801k007-2-DOC
Revision Date: 2025